Energy and ecology equipment


Gas-piston power stations of Russian production


Constant rise in price of the petroleum products on the internal and external markets forces the enterprises to search for paths of cost-saving of production. Important component of the product cost for enterprises is the electric power.

The cost-effective and easy-to-maintain, 30KW - 1MW power output, Automation Level I, II, III gas-piston power stations produced by "MetalPromExport" Co. Ltd. offer the optimum solution to meet the on-site operational demand for low-cost electric power and heat supply.

With the use of the Russian-built gas-piston power stations, the electric power generation, transmission and consumption processes take place directly on your operational premises. This advanced approach affords a considerable reduction of the electric power cost, thus ensuring a lower overall product cost and boosting the profitability level of your production operations.

Electric power generation by the on-site power stations has become a highly profitable business in Russia. While the average kilowatt-hour rate amounts to 1.70 Roubles (inclusive of VAT), the cost of electric power produced by an on-site gas-piston power station does not exceed 0.56 Roubles per kilowatt-hour, with the average rate per cubic meter of gas being 1.10 Roubles. This is three times less than the electric power price offered at the Federal Wholesale Electrical Energy/Power Market (FOREM). The gas-piston power station built by "MetalPromExport" Co. Ltd. carries a regulation-type Certificate of Conformity and the Russian Technical Supervision Authority (ROSTEKHNADZOR) permit allowing its operation in the hazardous areas.

The gas-piston power stations run on such fuel types as the pipeline gas, pit methane, associated petroleum gas (with 20% minimum methane content, or up to 0.2% maximum mass content of hydrogen sulphide).

The associated combustible gases (essentially consisting of methane) exit from the depths of the earth in the process of well drilling and petroleum extraction. However, no provision is made in the current process to utilize the energy of these gases, and thus they are typically burned in flares. As a result, thousands of cubic meters of pure methane are wasted monthly at each production well, causing air pollution and oxygen combustion.

To enable utilization of the associated petroleum gases, "MetalPromExport" Co. Ltd. builds AGP-series gas piston power stations. Our power stations are used at the manufacturing facilities, heat supply points and operating well heads to generate low-cost on-site electric energy intended primarily to satisfy the user's own process needs, such as energizing the drives of the reinjection pumps, recirculation and boost pumps, and heating the on-site accommodation areas.

Our power stations offer a number of undisputable advantages: they cost 2.0 - 2.5 times cheaper than their foreign-made equivalents, thus affording a fast payback of investment; they are easy to operate and easy to start under low temperature; they have a low noise emission level and come in various modifications (the power station can be enclosed in a thermally insulated block container, mounted under a hood or on a frame). Other advantages include the minimum time to install, fast entry into service, reliability and operational cost effectiveness.

The output power model range, the product quality, high efficiency, ease of operation and åðó price level, being one of the most important aspects, will undoubtedly guarantee that even the most demanding customer will not remain disinterested in the product.












Common specifications:
kind of current: àlternating three-phase
rated voltage: 400 V;
frequency rating: 50 Hz;
rated power ratio: 0,8;
gas pressure: 1-3 kg/cm3;
rotary speed of the engine shaft: 1500 1/min.


Specifications AGP-
30S-
T400-1R
AGP-
60S-
T400-1R
AGP-
100S-
T400-1R
AGP-
150S-
T400-1R
AGP-
200S-
T400-1R
AGP-
250S-
T400-1R
AGP-
315S-
T400-1R
AGP-
350S-
T400-1R
Rated power (continuous),
kW / kWA
30/37,5 60/75 100/125 150/187,5 200/250 250/312,5 315/394 350/476
Maximum one-hour rating,
kW / kWA
33/41,25 66/82,5 110/137,5 166/206,25 220/275 275/343,75 346/471 385/524
Ampere rating, A 54 108 180 270 360 450 570 630
Cooling system 17 36 36 36 60 70 85 85
Lubricating system 12 34 34 34 34 33 50 50
Specific fuel
consumption at rated
power, m3/hour
15 24 35 35 70 87,5 112,2 125,2
Specific oil consumption,
% from a fuel consumption
0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5
Overall dimensions,
mm (length, width, height)
2360
960
1310
2271*
1040*
1145
2450*
1040
1145
2760
1342
1625
2865
1233
1175
2910
1172
1720
3450(3025)
1300(1600)
1700
3450(3025)
1300(1600)
1700
Mass of dry electrical
unit, kg
1300 1800 2050* 2600 2700 3150 4000 4000
Guaranteed operating
time, m. hours
3000 3000 3000 3000 3000 3000 3000 3000
Overhaul life, m. hours 10000 10000 16000 20000 16000 20000 20000 20000

* - depending on model of the generator and an arrangement of the control board

Seating in the unit - container


Gas-piston power station with power of 250 kW in the specialized block-container

Gas-piston power station of series AGP with power of 200 kW in the unit - container, the 2-nd degree of automation

Gas-piston power station with power of 315 kW in the specialized block-containe

Gas-piston power station with power 250 kW, inside view of the block-container



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